NCY CVT KIT Gen 4 (Aprilia, JOG, Zuma 50)
Description: NCY CVT KIT Gen 4 aka Super CVT transmission kit for 40QMB 2-stroke engines is one of the best dollar-for-dollar bolt-on to improve your Aprilia, JOG, and Zuma 50! Quicker acceleration, reach faster top speeds, and makes your CVT the smoothest running transmission in town! From rapid downshifting to slow cruising, this thing is smooth. Ultralight balanced components, oversized wear pads, and state-of-the-art polytetrafluoroethylene (PTFE) coatings ensure superior performance and long service life.
NOTE: Will not work on first-gen, 2001, and older Zuma 50. Must re-use stock variator boss, washers, rear pulley plate shaft, slider pins, slider seat funnel, clutch nut, and nuts. Recommend using a new belt with this kit. Belt and the belt drive-facing plates KEEP DRY. All, other areas apply moly-graphite grease when assembling. Example, lubricate slider grooves, slider pins, ball bearing seat, and inner funnel area with heat-resistant moly-graphite grease.
Installation: 1. Slack the belt by opening the CVT clutch gives belt slack to the variator side. 2. Then install the variator drive face while lifting the slack belt further away from the center boss if done properly should not see any splines between variator drive face slop-side and boss flat-side. Should be flushed together. 3. Then install the existing variator fan, washer, and hand-tight nut. 4. Finally, apply blue Loctite, torque nut to 30-35ft-lbs. For reassurance please consult your manufacturer's variator torque specs.
100% NCY Products – OPTIONAL ADD-ON (IN RED).
Includes the following Drive face, Roller weights, Variator, Secondary slider, Springs, Clutch, and Clutch bell.
1. Include NCY Drive Face, Drive Face CNC-Machined.
• 1x Aluminum CNC Machined Anodized Drive Face Weight: 96.4gm
• Splines: 15 / ID: 14<16mm / OD: 93.7mm / H: 20mm
2. Includes NCY Variator 95mm Coated Gray, Roller weights, Variator housing, Variator slides, and Variator top.
• 1x Alumin-Alloy Housing ID: 21mm / OD: 94.8mm / H: 26.67mm / W: 187.1gm
• 1x Metal Top Splines: 15 / ID: 14.7<16.3mm / OD: 79.3mm / H: 14.6mm / W: 90.7gm
• 6x Roller Weights (red): 15x12 5gm
• 6x Roller Weights (red): 15x12 6gm
• 6x Roller Weights (red): 15x12 7gm
• 3x Plastic Slides (black) L: 19.11mm / W: 14.8mm / H: 6.7mm
3. Includes NCY Secondary Slider, slider (torque driver), and O-rings.
• 1x Secondary Slider Plate OD: 105mm / Funnel ID: 33mm / OD: 42mm / H: 38mm (Make Selection)
• 2x Rubber O-rings (pre-installed)
5. Include NCY Compression Spring 1500 RPM, Compression spring. (Make Selection)
• 1x Spring Comp (yellow): 1,500 RPM / L: 108mm
• Spring ID: 44mm / OD: mm
• Wire Gauge: 4.0mm
6. Includes NCY Clutch Gen 4 Performance Green, Clutch housing, Clutch springs, and Clutch weights.
• 1x Clutch ID: 24.3<28mm / OD: 107mm / H: 27mm / W: 720gm
• 3x Clutch Spring (red): 2000 RPM
• 3x Clutch Weights (green)
7. Include NCY Clutch Bell, Clutch Bell PTFE Coated.
• 1x Iron Clutch Bell (12-Spokes) ID: 112mm / OD: 123.3mm / H: 32mm / W: 533gm
• Splines: 16 / ID: 11<12mm / OD: 18mm / H: 15.4mm
• Made in Taiwan
• Fit Clutch Sheave: 33mm / Bearing Funnel: 42mm / Nut: M28 / Socket: 39mm
• Fit Variator Boss: 20mm / Shims: 18mm
• Fit Belt Size: 788-17-30 (Fit JOG ONLY)
• Fit Belt Size: 748-18-28 (Fit Zuma ONLY)
• Fit Belt Size: 818-19-28 (Fit Aprilia ONLY)
• Fit Compression Spring: 1k, 1.5k, 2k rpm
• Fit Clutch Springs: 1k, 1.5k, 2k rpm
• Fit Aprilia 50
• Fit JOG 50
• Fit Zuma 50
Supported Models: Naraku CVT KIT (Part# KIT.A.1E40QMB.788); Yamaha C3, Yamaha Zuma CW50, Yamaha Zuma 50F, Yamaha Vino Minarelli Jog engines, Chinese Yamaha Clones 1PE40QMB 1E40QMB engines, Malaguti, CPI, Aprilia Scooters with Piaggio engines, and Franco-Morini 50cc engines found in the 1E41QMB Suzuki AD50 AG50, TGB R50X, TGB 101, TGB 303, and Peirspeed Scooters, and virtually any scooter engine with these measurements.
Item Weight & Package Dimensions:
• 4.981 pounds | 17.5” (L) x 6.4” (W) x 5” (H)