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Ban Jing Variator 108mm Kit (GY6)

Ban Jing Variator 108mm Kit (GY6)
Ban Jing Variator 108mm Kit (GY6)
Ban Jing Variator 108mm Kit (GY6)
Ban Jing Variator 108mm Kit (GY6)

Description: Ban Jing 108mm performance variator with lightweight forged drive face for GY6 125\150cc 4-stroke engine-based scooters, ATVs, and off-road karts. This variator uses six 20x12 weights to allow for additional movement versus a standard 18x14 weight. Variator kits include a pack of 12g weights. Please see related items for additional 20x12 weights. Normally, 20x12 weights are sold in packs of eight, so you will have leftovers.

NOTE: Variator slides may be yellow as pictured or red. The functionality is the same. In some models like the Polaris RZR 170, you'll need to widen the Ban Jing Variator Top plate center hole, with a dremel tool, to fit through its variator shaft. Recommend using a new belt with this kit. Belt and the belt drive-facing plates KEEP DRY. All, other areas apply moly-graphite grease when assembling.

Installation: 1. Slack the belt by opening the CVT clutch gives belt slack to the variator side. 2. Then install the variator drive face while lifting the slack belt further away from the center boss if done properly should not see any splines between variator drive face slop-side and boss flat-side. Should be flushed together. 3. Then install the existing variator fan, washer, and hand-tight nut. 4. Finally, apply blue Loctitetorque nut to 30-35ft-lbs. For reassurance please consult your manufacturer's variator torque specs.


Includes the following Variator housing, Variator slides, Roller Weights, Variator top, and Drive Face Fan.

•    1x Alumin-Alloy Housing ID: 24mm / OD: 108mm / H: 36mm
•    6x Roller Weights: 20x12mm 12 gm
•    1x Metal Top ID: 15mm / OD: 87mm / H: 24mm
•    3x Plastic Slides
•    1x Forged Drive Face Fan Weight: 151gm / OD: 108mm
•    Splines: 19 / ID: 13.5<15mm
•    Made in Taiwan
•    Fit Variator Boss: 24mm / Shims: 24mm
    Fit Variator/Clutch Shaft Nuts: M12 / Washers: M12 / Socket: 17mm
•    Fit Belt Size: 835-20-30
•    Fit Dowel Pin Set (8x10mm)
•    Fit GY6 125/150cc+

Supported Models: Ban Jing CVT KIT (Part# 169-500); GY6 152QMI 157QMJ 161QMK 161QML Chinese Scooter, ATV, Genuine Buddy, Kymco, Polaris RZR 170, Ruckus, Vento

Item Weight & Package Dimensions:
•    1.106 pounds | 7.6" (L) x 5.48" (W) x 4" (H)

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Ban Jing Variator 108mm Kit (GY6)
  • Stock: 39
  • Reward Points: 2
  • Part #: 169-515
Sold: 1
Views: 11518
Price in reward points: 60